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APSX-PIM V2 PLASTIC INJECTION MACHINE

SKU: APSX_PIM
GTIN: 615629606955
$11,950.00
The APSX-PIM is an automatic plastic injection molding machine that makes injection molding affordable and easy. It is a Heavy Duty machine for continuous or single cycle plastic part production. Made in the USA.
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APSX-PIM desktop injection molding machine

APSX-PIM Automatic Plastic Injection Molding Machine

Since 2017, we have improved the APSX-PIM that makes plastic injection molding affordable and easy. Today, the APSX-PIM is an alternative to the traditionally expensive, overpowered and large injection molding machines used for production, R&D, prototyping, product design, education, research and other plastic part production environments. It is a perfect recipe for sustainable manufacturing

The PIM machine is capable of ejecting molded parts based on the type of mold you use. If you use a mold with ejector pins it will continuously eject (Multi-mode). If you use a mold without ejector pins (like the test mold that comes with it) you will eject the part manually at the end of each cycle (60 secs). (single-mode).

Compact Size - APSX Machines feature a space-saving and streamlined design, perfect for desktop or limited workspaces. A real injection machine without the typical compromises of desktop injection presses. The APSX-PIM is an automated injection molding machine and has the ability to make parts much more than a rough draft prototype plastic part. It can be moved into nearly any workbench and requires only basic 115VAC (US) or 230VAC (EU) wall outlet to operate. Standard mold size is 6" by 4.8" as it is stated for the Blank Mold available here. The mold installation process can be done in 15 minutes.

Optimized Risk Control: APSX Machines are engineered for simplicity in mind to maximize efficiency with minimal learning curve to save time and initial investment costs. APSX-PIM machines are user-friendly and intuitive, allowing your team to quickly adapt and operate them with ease. By minimizing the risk associated with complex machinery, APSX Machines empower your workforce to explore new product possibilities with no fear.

Minimal Waste: APSX Machines facilitate eco-friendly production, promoting lean manufacturing and minimizing waste generation. We understand the importance of sustainability in today's world, and our machines are built to reduce material waste during the production process.

Precision and Accuracy: APSX Machines ensure consistent industrial-quality outputs, delivering precise and accurate production results. Smaller doesn't mean less capable. The repeatability is an important process parameter that most of the benchtop injectors can not offer. The APSX-PIM uses the latest available technology for precision and repeatability. The user screen offers multiple controls and is a user friendly one. 

Adaptability to Changing Requirements: APSX Machines seamlessly adapt to flexible and responsive production needs with quick setup times. As a business, you understand the importance of being agile and responsive to market demands. APSX Machines offer the flexibility you need to switch between different production requirements with ease.

Cost-Effective Performance: APSX Machines offer cost-effective performance by minimizing both initial and ongoing operational costs. Their small batch capabilities enable optimal production efficiency while maintaining cost control.

Time to Market Faster: APSX Machines enable rapid manufacturing with a short learning curve and simple setup procedures, ensuring agility and fast time-to-market. In today's competitive landscape, being the first to market can make all the difference. APSX Machines empower you to accelerate your production process, reduce lead times, and gain a competitive edge.

This plastic injection molder creates quality parts that are consistent, easily repeatable and affordably produced. You can create low-cost components rapidly without complex setup or large up-front costs. The complex plastic part features such as molding internal threads, micro molding, overmolding and thin wall molding can be made without high cost molds. The aluminum tooling is perfectly fine for niche applications such as medical device or other medical applications for the medical industry or other similar industries. The APSX-PIM can replace the cnc machining parts by using tough plastics such as Delrin and Polycarbonate for a better surface finish and much shorter cycle times.     

APSX-PIM can process any plastic including but not limited to Polypropylene (PP), glass filled Polypropylene (PP), FDA approved plastics, Polyethylene (PE), Thermoplastic Polyolefin (TPO), Nylon, Polycarbonate (PC), Acetal (Delrin), ABS, PC/ABS with MFR (ASTM D1238) > 3 g/10min).

Here are some PLASTIC MATERIAL SELECTION TIPS.  

APSX-PIM Applications: Who needs a small injection molding machine?

It is so easy to unbox and setup. You can make your first part in 30 minutes once you receive the APSX-PIM.  

KEY FEATURES OF APSX-PIM

  • Compact design (4 ft by 1 ft footprint)
  • Strong body structure with stainless steel, hard anodized aluminum, and bronze parts
  • Wear resistant bronze barrel and case hardened steel plunger with hard chrome plating made in Ohio
  • All electric and no water-coolant system
  • Full automatic (MULTI MODE) with precision sensors
  • Auto Heat Off after 5 minutes inactivity
  • Injection speed control for fill rate
  • Electronic temperature control system
  • Multi heat zone control
  • User touch screen for operational control
  • Typically 60 secs per injection cycle (clamp opens and ejects parts every 60 secs)

APSX-PIM User ManualUSER MANUAL (PDF)

APSX-PIM BrochureBROCHURE (PDF)

SAMPLE PARTS MADE BY APSX-PIM: Do you want to see some sample parts? Click here

What's in the crate?
APSX-PIM
Demo mold
Mold insulator
Demo test parts made by APSX-PIM sold
Polypropylene plastic pellets for you to get started making parts
Tablet PC with APSX-PIM software installed

All components of this machine are made in Cincinnati, OH USA. CE compliant. 

Showroom meeting is available with appointment. Please SCHEDULE a call or showroom demo day.

.:. Dream. Design. Make NOW. .:.

 

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APSX-PIM

User Guides

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DO YOU NEED FINANCING?

 

moirons, minijector, formlabs, arburg, all3dp, fictiv, micro-molder, abplasticinjectors, babyplast, boymachines, mediummachinery, techkits

Customer registration is REQUIRED during the checkout process. APSX LLC will not process credit card payments due to high fees for orders higher than $5000. Please select the bank transfer/check payment option.

 

SPECIFICATIONS:

 

 

Please check these resources below for more information on Plastic Part Design for Injection Molding:

BOOK: Plastic Part Design for Injection Molding
VIDEO: Design for Manufacturing Course 5: Injection Molding

 

 

APSX-PIM

User Guides

 

 

 APSX-PIM information

With the APSX-PIM, we set out from the beginning to create a new type of desktop injection machine – a design that combined all the attractive features of a desktop injection machine with the performance of a large size full automatic injection machine.

 

What are the suggested plastic material specs for the best injection performance out of APSX-PIM?
We suggest using a standard size (0.125" diameter) of virgin plastic pellets. As a general rule, the machine will perform "better" with a high melt flow rate (MFR) materials. It all depends on the mold design. It has to be designed for 5000 PSI injection pressure and 5 tons clamp force. Typically we have been using materials with 10 MFR and higher. Any plastics, including but not limited to Polycarbonate (PC), Acetal (Delrin), ABS, PC/ABS, Nylon (PA6), Polypropylene (PP), Polystyrene (PS), Polyethylene (PE), Thermoplastic Polyolefin (TPO) can be used with MFR (ASTM D1238) > 10 g/10min. READ MORE HERE.

 

What kind of mold do we have to design for APSX-PIM?
A user guide for designing the mold in CAD is here

APSX-PIM provides 5000 PSI injection pressure and 5 tons clamp force. Given that, a mold maker should design the mold according to these machine specs. All features such as draft angle, wall thickness, one or multi-cavity mold decisions have to be made considering the injection molding machine being used. All parts are unique, and so all molds are too.

There is a scientific relationship between the part size and the pressures applied to the mold. The initial injection pressure does not create high pressure inside the mold, but the flow rate can. Once the machine drops to holding pressure, about 90% of the part volume is injected into the mold, the mold gets pressurized. On the other end of the machine, clamp force holds the mold closed so that there is no flashing on the part.

The rule of thumb is that Holding Pressure X Footprint Area of the Part on the mold face < Clamp Force. The footprint area is defined as the largest projected area of the part on the vertical face of the mold perpendicular to plastic flow.

What is the approximate max size plastic part that APSX-PIM can make?
The visual below should help you understand the ballpark figures for the max size parts in question. The critical piece here is the plastic footprint of the part on the mold face. 

 



Here is the video series for Mold Making on Fusion 360:

Video 3— Create Mold Base
 
What is the maximum shot size that APSX-PIM can perform?
Max shot size is 1.83 cu-in or 30 cu-cm. About 95% of the max shot size should be achievable, although it may vary due to mold design. Typically it corresponds to a max 30-35 gr in part weight since each plastic density value is different.

Do you want to see some sample parts made by APSX-PIM? Click here


What are the maintenance requirements?
There are no frequent maintenance activities involved. However, be sure that the hopper has material in it and hopper pipe is cleared from any obstructions from the previous injection sessions. The shafts may need extra lubrication after being used for a long time (approximately 500 hours) to allow the shaft bushings to slide with less friction. We recommend using synthetic 10W-30 oil, applying an even coating on the shafts. 
 
 
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Almost 5 star
We purchased an injection molding machine from APSX in the spring of 2021, and installed it that spring and summer.  Overall I would rate it at about a 4 or 4.5.  It is very easy to operate, and it works well with the PP and HDPE that we use in it.  Also, we use a lot of shredded HDPE from recycled containers, and it has no problems with that.  The only reasons I am not giving it a 5 is that the tablet that comes with it, even though it works fine, is flimsy, and could be mounted better.  Also, the gears on each end, with chains weren't totally covered, but now are, due to a student project.  The mold blanks are a little expensive, for just being a block of aluminum, but we were able to download drawings just fine.  I like that we could also use ejector pins, and can 3D print molds to fit into a holder.  We purchased a simpler machine earlier, but it didn't work well, and didn't hold the molds correctly.  We also tried making our own, but that was worse.  I also checked out a Chinese version of this, but the quality seemed poor.  Unless you have $50K for a Babyplast machine, this is the best option that I have found.  If anyone wants to contact me about it, email me at larry.peel@tamuk.edu.
Larry D. Peel, Ph.D., PE
Professor, Dpt. of Mechanical and Industrial Engineering
Texas A&M University – Kingsville
LARRY | 5/17/2023 9:12 AM
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BLANK ALUMINUM MOLD FOR APSX-PIM

Standard size 6061 aluminum mold machined by the Spyder CNC for the APSX-PIM.
$375.00
  A small, single cavity plastic injection mold usually costs between $1,000 and $5,000. Very large or complex molds may cost as much as $80,000 or more. On average, a typical mold costs $12,000.
   The cost of injection molds varies based on the part and the application. Molds could be a few thousand dollars or hundreds of thousands.
  Building an amortization schedule for your mold can help you see how much you are spending. For example, if your mold is going to cost $45,000, made out of steel and expected to make 500,000 parts over the next three years .
  Customers are usually shocked when they are told their injection mold can range from $12,000 on the low end to $100,000+ on the high end.
  Depending on the complexity of the part you’re trying to make, the tools can run anywhere from $1,000 to tens of thousands of dollars.